Gas Carburizing Furnace

Gas Carburizing Furnace Specification

Feature
Good Quality

Condition
New

Type
Gas Carburizing Furnace

Usage
Heat Treatment furnace

Voltage
110-215 Volt (v)

Size
Standard

Warranty
1 year

Gas Carburizing Furnace Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
1 Week

About Gas Carburizing Furnace

Heating System can be electrically heated type or Gas Fired type.

The variety in available sizes is almost unlimited and depends on specific requirements. We are offering several standardized useful diameters or OD of batch as well as a large number of useful heights. It is in most cases the customers largest parts (e.g. large roller bearing rings, large gear components, shafts etc.) which determine the outer dimension of the batch.

Available with or without Cooling Unit.

Accessories such as Gassing and Regulating Systems, Quenching Baths (oil, water, salt, Polymer), Washers and Metal Cleaning Systems, Tempering Furnaces, Integrated Sub Zero Cooling Packages, trays and fixtures etc. are similarly available. Pit type furnaces are usually vertically loaded by crane due to the heavy weight of the load but for specific requirements, automatic loading and unloading systems can also be designed.

The Control Panel can be equipped with a freely-programmable control system and a programming unit. The choice of these units offers a very flexible program design. SCADA and MIS through PC and software linking all the equipment or only the main furnace is also available.

Compact, Robust and Space Saving Design with state-of-the-art technology.

Furnace shell equipped with light weight and low heat retaining insulation.

Retort with cup sealing and compensator sealing or hanging.

Provided with gas tight cover with built-in atmosphere or air circulation aggregates.

Hydraulic cover lifting arrangement with precision linear guidance system.

Gear motor actuated cover swiveling arrangement for large furnaces, manual swiveling device for smaller furnaces.

Retort made out of high grade stainless steel with inserted atmosphere flow guidance cylinder and provided with air or water cooled top flange. For larger furnaces above 2400 mm diameter, bottomless retort is preferred.

Several options available for batch cooling by cooling air fan, heat exchanger system air to atmosphere, intensive atmosphere circulation etc.

Atmosphere rapid cooling system available for maximum cooling efficiency.

Permits running systematic heat treatment programs with predefined temperature gradients and provided with PLC allowing flexible set up and execution of process parameters and sequences and multi Loop Automatic Temperature and Carbon Potential or Nitriding Potential Control System.

Reliable process automation and control systems through oxygen probe or hydrogen sensor together with mass flow meters for automatic flow control of gases available.

Fully automatic control system with interface for process control system

Media supply to furnace via high quality flexible hoses and quick fix couplings.

Efficient Carburizing Process

Our Gas Carburizing Furnace optimizes the heat treatment of metals by introducing carbon-enriched gases in controlled conditions. This process ensures components achieve the required hardness, making them ideal for demanding industrial applications. The furnace is suited for both small and large-scale operations, offering consistent quality and performance every cycle.

Reliable Build with Comprehensive Warranty

Built with robust industrial standards, this carburizing furnace provides dependable operation. Its standard sizing simplifies integration into existing workflows, while the one-year warranty underscores our commitment to product quality and customer satisfaction. Our expertise as a manufacturer and exporter ensures strict quality control and timely support.

FAQ's of Gas Carburizing Furnace:

Q: How does the Gas Carburizing Furnace improve the quality of heat-treated components?

A: The furnace introduces carbon into the surface of metal components during heat treatment, increasing surface hardness and wear resistance. This enhances both durability and overall performance of the parts used in industrial settings.

Q: What is the typical process for operating a Gas Carburizing Furnace?

A: The process involves placing components inside the furnace, setting the desired temperature (using available voltage between 110-215 Volt), and introducing carburizing gases. The controlled environment ensures uniform carbon diffusion, resulting in thorough treatment and consistent results.

Q: When should a business consider using a Gas Carburizing Furnace?

A: A Gas Carburizing Furnace is ideal when organizations require enhanced surface hardness on metal parts, such as gears or shafts, for greater longevity and performance. It is particularly beneficial for manufacturers and suppliers involved in heavy-duty industrial applications.

Q: Where can the Gas Carburizing Furnace be installed and used?

A: This furnace is suitable for installation in industrial facilities, manufacturing units, and heat treatment plants. Its standard dimensions and robust design make it easy to integrate into a wide range of operational setups.

Q: What are the benefits of choosing a Gas Carburizing Furnace from an Indian exporter or manufacturer?

A: Purchasing from an Indian exporter or manufacturer ensures access to quality-checked equipment, support for installation and maintenance, and competitive pricing. As a supplier, we also offer timely delivery and export services tailored to international requirements.

Q: How is warranty coverage provided for the Gas Carburizing Furnace?

A: The furnace comes with a one-year warranty which covers manufacturing defects and operational issues under typical use. Customers can contact us for prompt support and assistance throughout the warranty period.

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